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From design through installation, we deliver turnkey helical pile foundations.

Manufacturing

In-House Pile Manufacturing

Q = A × σ

We manufacture helical piles in-house using CNC plasma cutting for helical plates and robotic welding (MIG/TIG) for helix-to-shaft attachment. Every pile is quality controlled per ASTM A500 (shafts) and ASTM A36 (plates), with hot-dip galvanizing coordination per ASTM A153. We build custom pile configurations and support both batch and just-in-time production runs.

  • CNC plasma cutting for precision helix plates
  • Robotic MIG/TIG welding for helix-to-shaft attachment
  • Quality control per ASTM A500 and ASTM A36
  • Hot-dip galvanizing per ASTM A153 (75+ year life)
  • Custom configurations for any project requirement
  • Batch and just-in-time production capability
Q = A × σ
Poseidon Geodynamics
Q = A × σ
Installation

Professional Pile Installation

T = Qu / Kt

Our certified operators use torque-monitored equipment ranging from mini to large excavator mounted drive heads. We provide real-time torque monitoring and data logging, same-day load capacity verification, zero vibration with minimal soil disturbance, and all-weather installation capability.

  • Mini to large excavator mounted drive heads
  • Real-time torque monitoring and data logging
  • Same-day load capacity verification
  • Zero vibration, minimal soil disturbance
  • All-weather installation capability
  • 20-40 piles per day installation capacity
T = Qu / Kt
Poseidon Geodynamics
T = Qu / Kt

Installation Equipment

Equipment Torque Range Pile Size
Mini excavator (3-5T) 3,000-8,000 ft-lbs 1.5"-2.875" shaft
Midi excavator (8-12T) 8,000-15,000 ft-lbs 2.875"-4.5" shaft
Large excavator (20T+) 15,000-40,000 ft-lbs 4.5"-8.625" shaft
Skid steer 3,000-10,000 ft-lbs 1.5"-3.5" shaft
Engineering

Foundation Engineering & Design

Qu = Kt × T

We provide PE-stamped foundation designs with ICC-ES AC358 compliant capacity analysis. Our engineering team handles torque-to-capacity correlation verification, soil investigation coordination, static and dynamic load testing programs per ASTM D1143, and value engineering for cost optimization.

  • PE-stamped foundation designs
  • ICC-ES AC358 compliant capacity analysis
  • Torque-to-capacity correlation verification
  • Soil investigation coordination
  • Static and dynamic load testing (ASTM D1143)
  • Value engineering for cost optimization
Qu = Kt × T
Poseidon Geodynamics
Qu = Kt × T
Technology

Software & Technology

We leverage proprietary pile capacity design software, a web-based project management portal, and real-time installation monitoring dashboards. Our technology stack includes digital QC and inspection reporting, BIM model integration, and an API for engineering firm integration.

  • Proprietary pile capacity design software
  • Web-based project management portal
  • Real-time installation monitoring dashboard
  • Digital quality control and inspection reporting
  • BIM model integration (Revit / IFC export)
  • API for engineering firm integration
Qu = Kt × T
Poseidon Geodynamics
⌨  Digital Platform
Process

Installation Process

Step 1

Locate

Survey pile locations per foundation plan.

Step 2

Align

Position drive head, vertical within 2°.

Step 3

Advance

Rotate pile clockwise at 5-25 RPM.

Step 4

Monitor

Track torque continuously.

Step 5

Extend

Add extensions when lead section is at ground level.

Step 6

Terminate

At design torque or depth.

Step 7

Cut

Trim to design elevation (±½″).

Step 8

Cap

Install pile cap or bracket.

Step 9

Document

Record depth, torque, time, location.

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